To solder all or not to solder all








Feedback would be appreciated: would I be better off soldering to the track itself (I have read, in Kalmbach books no less, that N scale is too small for reliable soldering) or should I solder the wire to the rail joiners, to make something similar to Atlas' Terminal Joiners that go for $2.75 a pair?

Solder feeders to the track and forget about what the HOe scalers in Waukesha say (on that point, at least). If you're worried about your skills, pick up an extra piece of flex track and practice joints on it until you're comfortable. Unless you're soldering those terminal joiners to the track, you will not have a solid connection anyway.
Just my two cents.

Ron, I would have to disagree with the Kalmbach comment... it's a matter of having suitable tools and technique... nothing out of the reach of the majority, with a little practice... search the forums and you'll find a couple of instances where the tools and techniques are discussed...
Soldering to a rail-joiner does not alleviate the potential for continuity issues between the joiner and the rails...

(I have read, in Kalmbach books no less, that N scale is too small for reliable soldering)
That's a rather surprising comment! I'm not sure how the K-folk decided that N was too small for reliable soldering, but either way I believe they're wrong. Soldering is a simple art that with a practice you suddenly 'get'. Depending on your iron, the tip, the solder, and the track, there is going to be a 'best' approach that will yield perfect results. I've had no issues soldering track, but after assembling circuit boards and fixing the plumbing in the house its possible I've amassed an inordinate amount of experience. As suggested, practice on some scraps and learn your iron - it won't take many attempts before you understand how long to heat the rails before you give it a kiss of solder.
Here's what I've learned in soldering n scale track:
- Use .5mm solder (very fine) with flux core... the solder to flux ratio is higher in the thinner solder
- Use a temperature-controlled 40W or more soldering iron with a fine tip. Such irons are more expensive than the usual 15W cheapies from Tandy/Radio Shack etc. but are worth every penny! They last longer, the tips are replaceable and they provide a *very* hot tip which makes a joint *faster* thus (unintuitively) reducing the heat transfered to the rail/ties. I bought a temperature controlled iron for $AU79 (approx. $US70.)
- Keep the tip tinned and *clean*. Use a wet sponge to wipe tip of exces/old flux and solder.
- Lightly abraid the point on the rail to which you'll be soldering. This removes any corrosion and gives a good clean surface for the flux.
- Use a NON-corrosive flux. These can be harder to find but can usually be had at more specialised electronics suppliers.
- Apply flux to joint surface
- Tin the rail *quickly* using the highest temp your iron will put out.
- Tin the wire by applying solder and tip to the *base* of the stripped wire right where the insulation sits. This will ensure that the solder wicks up the wire underneath the insulation in addition to wicking out towards the stripped end. The result is a very mechanically secure wire because the solder wicked up under the insulation acts as a strain relief.
- Apply tip, solder and tinned wire to the tinned rail. Complete the joint as quickly as possible without moving the wire as it cools (you can blow on the joint to speed cooling.)
I wire every single piece of rail and the rails and frogs of a point such that there are droppers under the layout. This makes adding blocks much easier later! Admittedly I use flex track exclusively so your mileage may vary.
P.

Just thought i would say we have recently finished soldering every track joint on our club layout. It is a decent size layout but unsure of its length in feet but it has taken myself and 4 other people 3 hours every monday night for the past 6 months or more to do so. It was not done when the layout was built with some sections of it being over 20 years old we began to get voltage drops across the joints and affecting the reliability of the system.
So lesson learned and our HO club layout under construction we will do this during construction.
Cheers




Joined: 2006-11-07